Machine configuration and features of Three-piece can are as follows:
1, welding arm (forging H62 copper) diameter ￠86mm; The welding wheel (beryllium cobalt copper alloy) – 116mm service life 5 million cans; The lower welding wheel (beryllium cobalt copper alloy) – 90mm, service life: 1 million cans; Lap rod (imported Cr12Mov) service life of 5 million (service life is calculated according to the tank height of 400mm, and is related to cooling water, plate, copper wire, lap rod is related to plate, caliper adjustment)
2, copper wire flattening, transmission, cut off separately controlled.
3, copper wire flattening tension (a tension), cutting tension using cylinder tensioning, and the tension is adjustable.
4. In order to prevent the deformation of copper wire from affecting the welding of the next tank, the second shaping flattening wheel is installed between the upper and lower welding wheels and the second power of the copper wire between the upper welding wheels. When the welding speed is higher, there is no need to use large diameter copper wire, saving the cost of copper wire.
5, in order to prevent high-speed welding due to overheating of copper wire caused by too long and affect the welding quality and easy to break the problem, in the upper and lower welding wheel between the second shaping and flattening design water cooling.
6, copper wire operation using two Italian displacement speed sensor synchronization, to ensure that the copper wire automatic operation does not stop phenomenon.
7, both sides of the drawing type can feeding, the same feeding table can be adjusted diameter of 50 mm.
8. When changing the speed of the can, the actions of the winding circle will be synchronized automatically.
9. The can pushing motor does not stop moving, and it sends pulses to control the speed of feeding the can, ensuring their synchronous operation.
10, water cooling welding transformer, capacity 150KVA, to ensure the welding stability of the welder.
11. The upper welding wheel, the lower welding wheel and the welding transformer are cooled respectively.
12, Japan SMC pneumatic components.
13, Japan Mitsubishi PLC and frequency conversion governor.
14, Taiwan Willuntong touch screen, all faults and easy to operate at a glance.
15, welding inverter output adopts Japan Mitsubishi IGBT driver, Japan Fuji power module,.
16. Schneider low voltage appliance.
17, Taiwan Chenggang deceleration motor.
18. The tank feeding motor adopts Mitsubishi servo motor
19, the whole machine adopts imported Japanese NSK bearing.
20, fully electronic control, no need for clutch.
21. The electronic circuit board is made of Hitachi electrolytic capacitor, Toshiba CBB capacitor, MOTOROLA COMS ceramic package (military grade) integrated circuit, and Japanese five-ring precision resistor.
22. The inner protection tank of the caliper adopts multiple rows of stainless steel rollers, and each wheel is rotated by bearings to ensure that the welded tank body has no obvious indentation; Regular equipped with take out guide, easy to adjust.
23. The winding machine consists of 12 shafts (each power shaft is evenly equipped with end bearings at both ends) and three knives to form a winding channel. The winding of each tank is completed after three axes prewinding, six axes and three knives kneading iron, and three axes circular winding. It overcomes the problem of the different size of the body circle caused by the different material. After this treatment rolled out of the can body without obvious edges and scratches (coated iron is the most visible).
24, each shaft of the winding machine adopts centralized refueling mode, convenient and save maintenance time.
25. In order to prevent the high-speed feeding of the tank body chafing problem, several pieces of reinforced glass are used as tank bearing plate under the rolling of the tank track, and imported PVC nylon bearings are used to protect the tank track.
26. In order to ensure that the tank body is accurately sent into the protection cage after the round, the cylinder pressure tank protection plate is pressed into the forward when the tank is sent.
27, copper wire cutting knife adopts alloy material, long service life.
28, the touch screen operation interface is simple and clear. This machine is equipped with various protective measures, when there is a fault in the touch screen will automatically display and prompt the method of handling. Check machine action, programmable controller (PLC) input/output point directly in the touch screen read.
29. The fuselage panel and tank platform are made of aviation aluminum alloy to reduce the phenomenon of heating caused by eddy current during welding.
30. LED lights are installed in front of the machine and above the coil circle, which is convenient to observe the running state of the machine.
31. Floor bearing rack (forklift foot type) is convenient for loading.
32. Welding without stopping feeding: when the iron sheet on the feed rack is only 50-80MM high, the machine will give an alarm, and the iron sheet will stay on the top, the feed rack will fall, waiting for the new iron plate to be transported into, and will rise automatically, so as to avoid the stop when feeding.
Post time: Mar-17-2023